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CNC Angle Line - Peddinghaus Angle Line - AFCPS 833 - REVOLUTION - Anglemasters - Automatic CNC Angle Line - Steel Fabrication Angle Shearing - Metal Fabrication Shearing - Fabricate Angle Iron
Punching, Shearing, Roller Measurement, Hard Stamp

The Right Solution for My Shop?

AngleMaster - Angle Line Machine - Detailing Machine - Steel Fabrication - Angle Iron - Flat Stock Processing
The Right Solution for My Shop?

Providing the most accurate, productive, and profitable parts are essential to operation. Successful fabricators currently use the AFCPS 833 to automate angle iron and flat stock processing with one machine that can deliver accurate, finished parts in seconds. Capable of using a one-pass method to punch up to three hole diameters, shear and mark angle iron up to 8" x 8", as well as plate and channel up to 12” sizes, the AFCPS 833 is essential to many modern fab shops.
  Parts That Can Be Processed on the 833
AFCPS 833 Anglemaster
Parts That Can Be Processed on the 833

The AFCPS 833 can process the following with ease:
  • Base Plates
  • Clip Angles/Cletes
  • Angle Bracing
  • Shear Tabs
  • End Caps
  • Stair Stringers
  • Web Stiffeners
  • Splice Plate Connections
  • Perimeter Channel Components

Processing Parts

A diverse range of shapes and sizes
How Many Parts can the AFCPS 833 Process?

The Revolution Anglemaster has proven to be a popular machine throughout the fabricating world, not only for structural fabricators, but tower manufacturers and service centers as well do to its versatility for processing a diverse range of shapes and sizes.
  Common Pipe Rack Structure
Common Pipe Rack Structure



STRUCAD HOT ROLLED SHOP FITTING - PIPE RACK BIM
LIST OF FLAT SECTIONS
SIZE QUANTITY FIT IN 833? WEIGHT
4x1/2"
86
YES
390.3 lbs
11x1/2"
104
YES
892.36 lbs
12x5/8"
112
YES
2859.17 lbs
5-1/2x1/2"
120
YES
1017.94 lbs
8x5/16"
96
YES
919.02 lbs
20x1"
36
NO
4084.53 lbs

Total Number of Parts in 833:
518
Total Percentage fits in 833: 93.5%
Number of Tons on 833: 3.039 tons


STRUCAD HOT ROLLED SHOP FITTING - PIPE RACK BIM

LIST OF ANGLE SECTIONS
SIZE QUANTITY FIT IN 833? WEIGHT
2-1/2 x 2-1/2 x 1/4"
198
YES
3185.1 lbs

Parts Include: Hand Rails, Hand Railing Components, Hand Rail Connections
Total Number of Parts in 833: 198
Total Percentage fits in 833: 100%
Number of Tons on 833: 1.59 tons
  Common Portal Frame Building
Common Portal Frame Building



STRUCAD HOT ROLLED SHOP FITTING - PORTAL BUILDING BIM
LIST OF FLAT SECTIONS
SIZE QUANTITY FIT IN 833? WEIGHT
4x3/8"
172
YES
478.23lbs
5x1/2"
92
YES
400.12lbs
6x3/8"
32
YES
71.48lbs
6x1/2"
8
YES
81.69lbs
8x1/2"
16
YES
580.91lbs
9x3/8"
8
YES
26.8lbs
15x3/4"
8
NO
382.92lbs
2-3/8 x 5/16"
8
YES
25.26lbs
3-9/16 x 3/8"
16
YES
90.94lbs
5-7/8 x 3/8"
3
YES
25.07lbs
7-1/16 x 3/8"
5
YES
49.77lbs
7-15/16 x 1/2"
4
YES
39.15lbs
8-3/16 x 1/2"
8
YES
125.12lbs
8-1/2 x 3/4"
16
YES
419.52lbs
12 x 3/8"
8
YES
131.78lbs
12-5/8 x 3/8"
8
NO
202.16lbs
25 x 1"
16
NO
2836.48lbs

Total Number of Parts in 833:
396
Total Percentage fits in 833: 92.5%
Number of Tons on 833: 2.54 tons


STRUCAD HOT ROLLED SHOP FITTING - PORTAL BUILDING BIM

LIST OF ANGLE SECTIONS
SIZE QUANTITY FIT IN 833? WEIGHT
6 x 6 x 7/8"
4
YES
110lbs
4 x 4 x 3/8"
4
YES
19lbs
4 x 4 x 5/16"
32
YES
136lbs
1 x 1 x 1/8"
76
YES
58

Parts Include: Clip Angles, Angle Bracing, Door Components
Total Number of Parts in 833: 116
Total Percentage fits in 833: 100%
Number of Tons on 833: 0.1615 tons


STRUCAD HOT ROLLED SHOP FITTING - PORTAL BUILDING BIM
LIST OF CHANNEL SECTIONS
SIZE QUANTITY FIT IN 833? WEIGHT
C12 x 20.7
16
YES
1996.73lbs
C10 x 15.3
10
YES
3060lbs
C8 x 13.75
18
YES
4763.23lbs

Parts Include: Stair Stringers, Perimeter Components, Stair Connections
Total Number of Parts in 833: 44
Total Percentage fits in 833: 100%
Number of Tons on 833: 4.91 tons

Benefits

Revolution 833 - Benefits
What are the benefits of the AFCPS 833 Anglemaster

The AFCPS 833 Revolution offers an innovative rotating punch press, allowing for unequaled production and versatility. The unique rotation of the punch/stamping press is driven by two hydraulic cylinders. The cylinder rotation is comparable to X-axis material advancement in conventional two press angle line. The press rotation allows for piece mark stamping on both legs of the angle, as well as versatility in regards to the loading and processing of flat bar.

The powerful punch and shear press is perfect for today’s higher tensile steel, absorbing shock by using four individual high tension springs at its base.

Material Handling

Revolution 833 - Material Handling
Material Handling

The AFCPS 833 features precise positioning using Roller Feed Measuring, eliminating time consuming and cumbersome use of a measuring carriage or truck. The rugged measuring system utilizes a set of precision encoders attached to the idler rollers to measure material travel. Material can now be transferred from both sides of conveyor and is not limited by stock length.

Loading and unloading of long angle iron and flat stock sections, is very expensive and hard work. An Anglemaster material handling system alleviates cost and labor associated with moving sections, with the use of a rapid, automated sequence process. Reduced labor and increasing shop efficiency will result in more profitable processing of angle iron.

Material does not need electricity, heat, or shelter in order to be stored. Peddinghaus' Roller Feed design makes it easy to place material handling outdoors. On top of saving shop space, this innovative method eliminates unnecessary crane handling that inhibits other operations inside of your shop. Easily unload delivery trucks outside, and load conveyor without slowing other parts of your production.
  Automatic Angle & Flat Stock Loader
Automatic Angle & Flat Stock Loader
Automatic Angle & Flat Stock Loader

Complete with appropriate material storage stands, each 12' stand is equipped with a motorized roller chain assembly for automatic advancement of material. A pneumatic indexing assembly is mounted on the AFCPS, and is designed to gradually lower the next stock length into the infeed conveyor system.
  Material Advance
Material Advance
Material Advance

The Powered Material Advance (PMA) device moves material forward that is placed within the clamp. After the material stock is loaded onto the infeed, the PMA is capable of moving the material in both directions, as well as “jogged” into position.

The combination exit conveyor and unloading system are designed for 20 ft. material, however, both can be expanded to accommodate any length of part. The conveyor system offers two separate unloader locations, designed to transport sheared angles at speeds up to 200 FPM. The Peddimat software system synchronizes and controls the exit conveyor and unloading system. Total operation of the exit conveyor and unloading system is synchronized and controlled by the Peddimat software programming system.

Support

24 Hour Steel Fabrication Support
Global Support

At Peddinghaus service is our top priority. Peddinghaus offers a global team of customer support representatives that are always available at the Peddinghaus 24 hour customer support center. Through state-of-the-art remote diagnostic software, readily available local field support, and the industry leading warranty, support from Peddinghaus is only a call or a click away.
  24 Hour Tech Center
24 Hour Tech Center
24 Hour Tech Center

To service our global clientele, Peddinghaus proudly provides our partners with 24 hour technical support. Our inside service staff have years of experience in the field, assembly, or factory checkout; providing them with hands-on experience with most machines. At Peddinghaus our staff is not only available when you need them, but they maintain superior knowledge to solve questions as they arise.
  Powerful Field Service Staff
Powerful Field Service Staff
Powerful Field Service Staff

Although 90% of support issues can be resolved by our 24 Hour Tech Support center, an expansive network of 50+ Peddinghaus field service personnel are stationed throughout North and South America, Europe, Africa, Asia, Russia, and Australia.

Industry Applications

Industry Applications

The AFCPS 833 has unparalleled potential, with capacity to process angle from 1 ½” up to 8”, as well as plate and channel up to 12”. The unique rotating design enables higher tensile applications to be processed for various industries. Among these are:
  • Structural Steel Fabricators
  • Steel Service Centers & Steel Stocking Centers
  • Transmission Tower Manufacturers
  • Heavy Equipment Manufacturers
  • Agricultural Manufacturers
  • Rock/Stone/aggregate Handling Manufacturers
  • Stadium Seating & Bleacher Manufacturers
  • Barge and Ship Building Manufacturers
  • Conveyor and Grain Handling Equipment Mfg.
  • Any application where angle iron, channel iron, flat stock, and plate is processed

Operations

Operations

Combining punching and shearing into a single, compact work station is only the beginning with the AFCPS-833 Revolution. Modern technology, and superior designs of these functions are what brings fabricators to an all new level with this machine.
  Punching
Punching with Anglemaster
Punching

The Revolution comes standard with 3 punch stations within its rotating single press assembly. This allows for the production of parts that include up to three hole shapes or sizes, without the need to manually change tooling. Powered by an extraordinary 144 ton punch press, materials up to 1" thick are processed with ease. When tool change is required, the machine's unique rotating press will return to an easy to access vertical "home" position.

  Rotating Punch Press
Anglemaster Rotating Punch Press
Rotating Punch Press

The unique rotation of the punch press is driven by two hydraulic cylinders for unmatched efficiency. The rotation of the press allows for stamping on BOTH legs of angle and when changing tooling the rotating cylinder can come to a vertical position for simple access to tooling.
  Shearing
Single or Double Cut Shearing with Anglemaster
Shearing

Single or Double Cut Shear tooling is available on the Revolution to suit your individual operating requirements. Applying 169 tons of force, each set of shear tooling provides benefits that prove to be critical to quality, and cost cutting concerns.

If superior cut quality, or heavier component production is required the double cut shear is the ideal option for your application.

If many shorter, or smaller parts are processed, the single cut shear ensures that no unnecessary scrap material is created, and eliminates the need to create a "slug" per each shear cycle.

Measurement System

Revolution 833 - Measurement System
Measurement System

Precise Positioning Using Roller Feed Measuring
  • Roller measurement eliminates the time consuming and cumbersome use of loading a measuring carriage or truck
  • Rugged measuring system utilizes a set of precision encoders attached to the drive rollers to measure material travel
  • Elimination of a rack and pinion driven measuring system allows material to be transferred from both sides of conveyor and is not limited by stock length

Part Stamping System

Revolution 833 - Part Stamping
Part Stamping System

A one-of-a-kind concept, the SignoPlate part stamping system utilizes a single plate, populated with up to 44 different characters for part numbering, or layout requirements. Due to its innovative design, the SignoPlate stamping press is capable of marking on the near or the far leg of angle, as well as plate that is loaded onto either side of "v" shaped conveyor.

Part dimpling, or "pop-marking" can also be achieved via the punch tooling. When creating layout marks, the punch cylinder utilizes a shorter stroke and only lightly dimples material using the tip of the punch tool. This allows for clear and concise layout designation.


Material Clamping

Revolution 833 - Material Clamping
Material Clamping

The AFCPS-833 features an unmatched clamping system for rigid work piece transport through the machine. Equipped with 5 entry and 5 exit clamps for stabilizing material during production, the AFCPS-833 maintains center to the primary support wheels.

During the Machine cycle, an additional hydraulic stripper mechanism is applied assuring accuracy, productivity, and increased tool life.




Material Handling

Revolution 833 - Material Handling
Material Handling

Loading and unloading of long angle iron and flat stock sections, is costly and difficult work. An Anglemaster material handling system alleviates cost and labor associated with moving sections, with the use of a rapid, automated sequence process. Reduced labor and increasing shop efficiency will result in more profitable processing of angle iron.

Material does not need electricity, heat, or shelter in order to be stored. Peddinghaus' Roller Feed design makes it easy to place material handling outdoors. On top of saving shop space, this innovative method eliminates unnecessary crane handling that inhibits other operations inside of your shop. Easily unload delivery trucks outside, and load conveyor without slowing other parts of your production.
  Automatic Angle & Flat Stock Loader
Automatic Angle & Flat Stock Loader
Automatic Angle & Flat Stock Loader

Complete with appropriate material storage stands, each 12' stand is equipped with a motorized roller chain assembly for automatic advancement of material. A pneumatic indexing assembly is mounted on the AFCPS, and is designed to gradually lower the next stock length into the infeed conveyor system.
  Material Advance
Material Advance
Material Advance

The Powered Material Advance (PMA) device moves material forward that is placed within the clamp. After the material stock is loaded onto the infeed, the PMA is capable of moving the material in both directions, as well as “jogged” into position.

The combination exit conveyor and unloading system are designed for 20 ft. material, however, both can be expanded to accommodate any length of part. The conveyor system offers two separate unloader locations, designed to transport sheared angles at speeds up to 200 FPM. The Peddimat software system synchronizes and controls the exit conveyor and unloading system. Total operation of the exit conveyor and unloading system is synchronized and controlled by the Peddimat software programming system.

Software

CAD/CAM - Raptor Software - Tekla API
Raptor Software

Raptor software from Peddinghaus is today's premier structural machine tool CAD/CAM platform. Equipped with versatile modules intended to import, design, and export part programs, Raptor is fully customizable for the unique needs of the individual fabricator.

http://www.peddinghaus.com/raptor
  3D Module - Modify, Inspect, Create
Raptor CAD/CAM Software
3D Module - Modify, Inspect, Create

The core of Raptor is the 3D Module. If part data has been imported into Raptor, the 3D Module works as an inspection tool and is capable of modifying imported information. If part files need to be created, the intuitive design and user friendly interface of the 3D Module allows for powerful programming options.
  Tekla API Import Module
Raptor CAD/CAM Software
Tekla API Import Module

For fabricators who desire a more precise, data rich import, a direct Tekla API Module is available for optimized file conversions. Users of Tekla Structures have the option of importing geometry directly into Raptor with no intermediary file conversions. This direct transfer sources the original design of the structure and allows for automatic generation of scribe data.
  DSTV Import Module
Raptor CAD/CAM Software
DSTV Import Module

BIM software programs (such as SDS/2, Tekla Structures, Graitec, and more,) are capable of creating part programs for use within Raptor by exporting data into a common file standard - DSTV. DSTV files are capable of being imported into the Raptor software platform for editing or CNC file creation purposes.
  DSTV Export Module
Raptor CAD/CAM Software
DSTV Export Module

Raptor is capable of exporting part information into a DSTV file format (including scribes, copes, and holes). All enhancements or corrections applied within Raptor are included within the exported DSTV file using this module. The DSTV export module brings the power of Raptor to third party CNC machinery that can import files of this type.
  iDSTV+ and DSTV+ Import/Export Module
Raptor CAD/CAM Software
iDSTV+ and DSTV+ Import/Export Module

Select MRP systems are capable of exporting batch nested files in formats known as DSTV+ and iDSTV+. These file types play an important role in the automated development of cut sheets for production. Raptor is capable of importing and exporting these iDSTV+ and DSTV+ files for production on equipment. This eliminates the need to manually batch nest files, which have already been batch nested within a third party MRP software. Standard DSTV import and export modules are included with the iDSTV+ and DSTV+ Import and Export module.
  Peddimat Import and Export Module
Raptor CAD/CAM Software
Peddimat Import and Export Module

The Peddimat Import/Export Module provides users the ability to create new Peddimat files or utilize existing Peddimat files with Raptor. This option allows users complete flexibility in regards to legacy software compatibility.
  Parts Tracking Module
Raptor CAD/CAM Software
Parts Tracking Module

The Parts Tracking Module is for monitoring the production of parts on Peddinghaus machines using Siemens controls. Now available as an option with Raptor software, the Parts Tracking Module works in the background of the CNC control creating output files that display vital information about part production.

Benefits of the Parts Tracking Module include:
  • Automatic documentation of production
  • Potential to view progress remotely
  • Ability to monitor employee productivity
  • Elimination of human error in the production monitoring process

Machine Specifications

Machine Specifications - AFCPS 833 - Revolution


Maximum Angle Capacity
8" × 8" × 1”
Minimum Angle Capacity
1-1/2” × 1-1/2” × 1/8”
Maximum Flat Stock Capacity
12” × 1”
Minimum Flat Stock Capacity
3” × 1/4”
Acceptable Channel Sizes
12” wide maximum
Number of Punches
3 Sizes
Number of Characters in SignoPlate
44 Characters
Punch Capacity
144 tons
Shear Capacity
169 tons
Type of Shear Blade
Single or Double Cut
Machine Weight
20,000 lbs
Inch Layouts
Last Updated On: 10/27/2012
Metric Layouts
Last Updated On: 10/27/2012