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CNC Miter Band Saw Machine - Automatic Band Saw - 1250-510 Band Saw - Automatic Cutting Line - Peddinghaus - Band Saws - Straight Cut - Bandsaw Lines by Peddinghaus
Straight Cut Saw

A Smarter Design

1250 - 510 - Band Saw - Straight Cut - Structural Steel
A Smarter Design

Similar to other Peddinghaus designs, the 1250-510 band saw utilizes a smarter design for maximum longevity of consumables, and core components.

Technology that includes twin column construction, rigid material clamping, and an innovative lift and kneel material transport design ensures maximum ROI on your machine tool investment.






Faster Cutting Times

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Faster Cutting Times

The proof is in production at Peddinghaus. Typical Cutting times on the 1250-510 band saw are as follows:

USA ROLLED SECTIONS

W18×35: 33 Seconds
W12×79: 1 Minute 15 Seconds
W14×730: 7 Minutes 32 Seconds

UNIVERSAL ROLLED COLUMNS
10" × 10" × 4.2": 2 Minutes 36 Seconds
12" × 12" × 9.5": 4 Minutes 24 Seconds
14" × 16" × 15.5": 7 Minutes 11 Seconds

INTERNATIONAL SECTIONS
IPE 80: 31 Seconds
IPE 450: 1 Minute 24 Seconds
HEM 450: 2 Minutes

Lower Maintenance

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Lower Maintenance

The 1250-510 band saw eliminates unnecessary flood coolant mess for its cutting expertise. This same machine provides an automatic chip conveyor that expedites the maintenance of cutting byproduct. The 1250-510 continually proves to be the machine of choice when low cost cutting is a must.




Modular Design

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Modular Design

The Peddinghaus Roller Feed design of material measurement allows for an array of material handling options. With the 1250-510 band saw, measurement happens via the tandem drilling system or AccuMeasure device allowing for total layout flexibility. Peddinghaus conveyors can be quickly expanded, split apart, transferred across from either side (datum or non datum), and modified with no sacrifice in machine accuracy or functionality. The elimination of unnecessary mechanism also allows for superior durability, as Peddinghaus material handling can be easily stored outside in any climate. Furthermore, the modular design of Roller Measurement gives fabricators the ability to expand their production on an as needed basis as business dictates, allowing for unmatched potential.
  How do I Setup My Shop?
1250-510 Band Saw
How do I Setup My Shop?

Shop layout and material handling efficiency is paramount for cost savings. Every time a profile is handled with a crane, profits are lost. This unnecessary shop cost not only slows the productivity of other processes, but creates unneeded work related hazards. With the help of Peddinghaus' seasoned layout engineers and systems personnel fabricators learn the secrets to shop floor success without experiencing the pitfalls of poor layout and planning.
  Store Material Outside
1250-510 Band Saw
Store Material Outside

Your material doesn't need electricity, heat, or shelter in order to be stored. So why house all of your material handling inside, consuming valuable shop space, and incurring costly overhead expenses? Peddinghaus' Roller Feed design makes it easy to place material handling outdoors. On top of saving shop space, this innovative method eliminates unnecessary crane handling that inhibits other operations inside of your shop. Easily unload delivery trucks outside, and load conveyor without slowing other parts of your production.
  Small Facilities, Small Overhead
1250-510 Band Saw
Small Facilities, Small Overhead

Big tonnages in small places - this is the mantra of the Peddinghaus systems department. Smaller spaces equate to lower operating expenses across the board; whether it's heat, electricity, property taxes, or the cost of initial investment. Peddinghaus users commonly employ a garage style structure outside of their main welding and fabrication shop to lower overhead costs, and minimize the hazards caused by housing multiple operations under a single roof.

Support

24 Hour Steel Fabrication Support
Global Support

At Peddinghaus service is our top priority. Peddinghaus offers a global team of customer support representatives that are always available at the Peddinghaus 24 hour customer support center. Through state-of-the-art remote diagnostic software, readily available local field support, and the industry leading warranty, support from Peddinghaus is only a call or a click away.
  24 Hour Tech Center
24 Hour Tech Center
24 Hour Tech Center

To service our global clientele, Peddinghaus proudly provides our partners with 24 hour technical support. Our inside service staff have years of experience in the field, assembly, or factory checkout; providing them with hands-on experience with most machines. At Peddinghaus our staff is not only available when you need them, but they maintain superior knowledge to solve questions as they arise.
  Powerful Field Service Staff
Powerful Field Service Staff
Powerful Field Service Staff

Although 90% of support issues can be resolved by our 24 Hour Tech Support center, an expansive network of 50+ Peddinghaus field service personnel are stationed throughout North and South America, Europe, Africa, Asia, Russia, and Australia.
  Remote Diagnostics
Remote Diagnostics
Remote Diagnostics

Peddinghaus inside service technicians don't need to be at your machine to solve a question you may have. A common internet connection is all that is needed for the Peddinghaus technician to operate your control as if he was standing with you at the machine. The Powerful Windows® based Siemens control used on Peddinghaus equipment allows for this capability, and provides superior diagnostics via Windows® based atmosphere.
  Web Camera Troubleshooting
Web Camera Troubleshooting
Web Camera Troubleshooting

Not every problem can be diagnosed with remote assistance. Mechanical issues or questions that require the human eye are still common. Peddinghaus machines are shipped with high definition web cameras and software; allowing Peddinghaus employees to vividly experience the activity at the installation without the need to leave the office.

This feature is also available as an upgrade to all existing Peddinghaus machines maintaining a Windows® interface.

Industry Applications

Industry Applications

The 1250-510 band saw is the ideal straight cut band saw for a wide array of applications. Parts up to 50" × 20" can be processed with ease.

Common structural fabrication part production includes:
  • Floor Beams
  • Columns
  • Joist Components
  • Truss Components
  • Girder Components
  • Beam Girder Processing
  • Composite Beam Components
  • Purlins
Common structural projects:
  • Industrial Pipe Racks
  • Power Plants
  • Schools
  • Apartment Complexes
  • Office Buildings
  • Strip Malls
  • High Rise Components
Common manufacturing applications include:
  • Wind Tower Component Production
  • Sign Structure Components
  • Conveyor Manufacturing
  • Mining Equipment
  • Earth Moving Equipment
  • Transformers
  • Trailer Manufacturing
  • Stone Crushing Equipment
  • Solar Panel Fabrication

Speed Sawing Capabilities

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Speed Sawing Capabilities

Peddinghaus’ patented speed sawing technology provides fabricators with a competitive edge in just 5 simple steps, eliminating inefficiencies caused by old fashioned sawing technology.
  1. Rapid advance blade approach
  2. Automatic material sensing
  3. Automatic cutting speed transition
  4. Feed compensation during the cut
  5. End of cut sensing and automatic retract

Each of these steps make cutting more productive, and allow for higher production efficiencies.

  Rapid Advance Blade Approach
Rapid Advance Blade Approach
Rapid Advance Blade Approach

Peddinghaus’ rapid advance technology maximizes efficiency even before the cut begins.

Peddinghaus Band Saws are designed to approach material at a rapid speed far exceeding cutting feeds in this first step of the cutting process.
  Automatic Material Sensing
Automatic Material Sensing
Automatic Material Sensing

The patented Peddinghaus material sensing probe finds the material before the blade meets its surface. This mechanically communicates with the system to shift from rapid advance approach speeds and begin the cutting process.
  Automatic Cutting Feed Adjustment
Automatic Cutting Feed Adjustment
Automatic Cutting Feed Adjustment

Once material is sensed by the Automatic Material Sensing probe the band saw will transfer instantaneously into cutting feeds and speeds. This feed is based on program command, and is fully adjustable by the operator, as desired, while the saw is in operation.

Using a hydraulic feed system as opposed to a rigid ball screw feed, Peddinghaus saws provide the benefit of Automatic Feed compensation. When cutting through the web of beams, or hard spots in material the band saw feed will automatically adjust, going faster or slower as required - enhancing blade life and cut quality.
  End of Cut Sensing and Automatic Retract
End of Cut Sensing and Automatic Retract
End of Cut Sensing and Automatic Retract

Upon completion of the cut, Peddinghaus band saws will sense the end of sawing operations and will automatically retract the blade to a ready position in preparation for the next profile to be processed.

Designed to Last

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Designed to Last

As with any other Peddinghaus machine the 1250-510 band saw is designed to last. Proven to be the saw of choice for fabricators both large and small, the 1250-510 band saw brings a new meaning to the word "reliable".
  Twin Column Design
Twin Column Design
Twin Column Design

Cutting is facilitated by a rigid twin column design on the 1250-510 band saw. This robust construction eliminates vibration and is critical for cut quality and overall blade life.
  Material Transport
Material Transport
Material Transport

Material transport methods are critical to preserve band saw longevity. The lift and kneel system of Peddinghaus saws raise materials off the cutting surface for optimal material transport, eliminating dragging and potential cutting bed damage. This also maintains the saws ability to provide consistently square cuts over time.
  Superior Clamping
Superior Clamping
Superior Clamping

Superior clamping is important to minimize harmful vibration that can cause out of square cuts, and inferior blade life. The 1250-510 saw maintains 4 Horizontal Clamps and 1 powerful vertical clamp to secure material and ensure maximum productivity.

Blade Motor

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Powerful Blade Motor

Faster cutting requires a robust and powerful blade motor. The 1250-510 band saw relies upon a powerful 20 HP Blade Motor. Because of this, the 1250-510 can utilize aggressive blades in order to remove more material simultaneously and provide faster / cleaner cuts.






Chip Removal

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Automatic Chip Removal

Simply expediting the production cycle is only half of the cutting process. Maintenance plays a critical role in the performance and lifespan of equipment. An automatic chip conveyor on the 1250-510 band saw is included as standard equipment, ensuring efficient removal of cutting byproduct.







MQL

1250 - 510 - Band Saw - Straight Cut - Structural Steel
Minimum Quantity Lubrication

The 1250-510 band saw utilizes the latest in Minimum Quantity Lubrication systems. Eliminate water based flood coolant costs by applying this eco-friendly, vegetable oil based blade lube directly to the cutting surface. Slash maintenance costs by eliminating coolant mess, disposal costs, and minimizing post production cleaning of sections before secondary operations.






Measurement

Measurement Options

In tandem with a drill or as a standalone system, Peddinghaus band saws are capable of fully automatic cutting via program command.
  In Tandem with a Drill Line
In Tandem with a Drill Line
In Tandem with a Drill Line

The 1250-510 straight cut band saw is ideal for tandem installations with any of Peddinghaus’ automatic drilling systems. Its modest footprint combined with the ability to be placed close to the drill allow for a superior tandem installation.
  As a Standalone System
As a Standalone System
As a Standalone System

The Peddinghaus Accumeasure allows for superior standalone measurement. This Roller Measurement system provides superior versatility and eliminates many of the inefficiencies associated with carriage measurement. Easily start conveyor outside of a building or stage materials one after another without any stop in production waiting for a carriage to be loaded.
  Laser Line Reference
Laser Line Reference
Laser Line Reference

For scenarios where automatic cutting is inconvenient or unavailable operators can utilize an intuitive Laser Line reference guide to align cuts. This reference provides ease of use, regardless of the operating requirement.

Machine Specifications

Machine Specifications - 1250-510 Band Saw


Cutting Range at 90 Degree
50" W x 20" H
Round
20" H
Plate
49" W x 6" H
Drive Motor
20 HP
Saw Blade
385.8" x 2 5/8" x .06"
Machine Weight
10,250 lbs