The DG-1100 band saw utilizes a smarter design for maximum longevity of consumables, and core components
A Smarter Design
Similar to other Peddinghaus designs, the DG-1100 band saw utilizes a smarter design for maximum longevity of consumables, and core components. Technology that includes twin column construction, rigid material clamping, and an innovative lift and kneel material transport design ensures maximum ROI on your machine tool investment.
Modular Potential
The DG-1100 band saw, measurement happens via the tandem drilling system or AccuMeasure device allowing for total layout flexibility
Modular Potential
The Peddinghaus Roller Feed design of material measurement allows for an array of material handling options. With the DG-1100 band saw, measurement happens via the tandem drilling system or AccuMeasure device allowing for total layout flexibility. Peddinghaus conveyors can be quickly expanded, split apart, transferred across from either side (datum or non datum), and modified with no sacrifice in machine accuracy or functionality. The elimination of unnecessary mechanism also allows for superior durability, as Peddinghaus material handling can be easily stored outside in any climate. Furthermore, the modular design of Roller Measurement gives fabricators the ability to expand their production on an as needed basis as business dictates, allowing for unmatched potential.
How do I Setup My Shop?
Shop layout and material handling efficiency is paramount for cost savings
How do I Setup My Shop?
Shop layout and material handling efficiency is paramount for cost savings. Every time a profile is handled with a crane, profits are lost. This unnecessary shop cost not only slows the productivity of other processes, but creates unneeded work related hazards. With the help of Peddinghaus' seasoned layout engineers and systems personnel fabricators learn the secrets to shop floor success without experiencing the pitfalls of poor layout and planning.
Store Material Outside
Your material doesn't need electricity, heat, or shelter in order to be stored
Store Material Outside
Your material doesn't need electricity, heat, or shelter in order to be stored. So why house all of your material handling inside, consuming valuable shop space, and incurring costly overhead expenses? Peddinghaus' Roller Feed design makes it easy to place material handling outdoors. On top of saving shop space, this innovative method eliminates unnecessary crane handling that inhibits other operations inside of your shop. Easily unload delivery trucks outside, and load conveyor without slowing other parts of your production.
Small Facilities, Small Overhead
Peddinghaus users commonly employ a garage style structure outside of their main welding and fabrication shop
Small Facilities, Small Overhead
Big tonnages in small places - this is the mantra of the Peddinghaus systems department. Smaller spaces equate to lower operating expenses across the board; whether it's heat, electricity, property taxes, or the cost of initial investment. Peddinghaus users commonly employ a garage style structure outside of their main welding and fabrication shop to lower overhead costs, and minimize the hazards caused by housing multiple operations under a single roof.
Support
24 Hour Service now available!
Global Support
At Peddinghaus service is our top priority. Peddinghaus offers a global team of customer support representatives that are always available at the Peddinghaus 24 hour customer support center. Through state-of-the-art remote diagnostic software, readily available local field support, and the industry leading warranty, support from Peddinghaus is only a call or a click away.
24 Hour Tech Center
To service our global clientele, Peddinghaus proudly provides our partners with 24 hour technical support
24 Hour Tech Center
To service our global clientele, Peddinghaus proudly provides our partners with 24 hour technical support. Our inside service staff have years of experience in the field, assembly, or factory checkout; providing them with hands-on experience with most machines. At Peddinghaus our staff is not only available when you need them, but they maintain superior knowledge to solve questions as they arise.
Powerful Field Service Staff
Peddinghaus field service personnel are stationed throughout North and South America, Europe, Africa, Asia, Russia, and Australia
Powerful Field Service Staff
Although 90% of support issues can be resolved by our 24 Hour Tech Support center, an expansive network of 50+ Peddinghaus field service personnel are stationed throughout North and South America, Europe, Africa, Asia, Russia, and Australia.
Remote Diagnostics
Peddinghaus inside service technicians don't need to be at your machine to solve a question you may have
Remote Diagnostics
Peddinghaus inside service technicians don't need to be at your machine to solve a question you may have. A common internet connection is all that is needed for the Peddinghaus technician to operate your control as if he was standing with you at the machine. The Powerful Windows® based Siemens control used on Peddinghaus equipment allows for this capability, and provides superior diagnostics via Windows® based atmosphere.
Web Camera Troubleshooting
Peddinghaus machines are shipped with high definition web cameras and software
Web Camera Troubleshooting
Not every problem can be diagnosed with remote assistance. Mechanical issues or questions that require the human eye are still common. Peddinghaus machines are shipped with high definition web cameras and software; allowing Peddinghaus employees to vividly experience the activity at the installation without the need to leave the office.
This feature is also available as an upgrade to all existing Peddinghaus machines maintaining a Windows® interface.
Industry Applications
Industry Applications
The DG-1100 band saw is the ideal miter cut band saw for a wide array of applications. Parts up to 1100 mm × 510 mm (44" × 20") can be processed with ease.
Common structural fabrication part production includes:
Floor Beams
Columns
Joist Components
Truss Components
Girder Components
Beam Girder Processing
Composite Beam Components
Purlins
Common structural projects:
Industrial Pipe Racks
Power Plants
Schools
Apartment Complexes
Office Buildings
Strip Malls
High Rise Components
Common manufacturing applications include:
Wind Tower Component Production
Sign Structure Components
Conveyor Manufacturing
Mining Equipment
Earth Moving Equipment
Transformers
Trailer Manufacturing
Stone Crushing Equipment
Solar Panel Fabrication
Miter Cutting
Whether it's 45º Left or Right, 60º Left or Right, or 90º straight cuts, the DG-1100 performs
Total Miter Cutting Versatility
The DG-1100 is capable of cutting a wide range of miter cuts. Whether it's 45º Left or Right, 60º Left or Right, or 90º straight cuts, the DG-1100 performs. Total miter cutting capability can be achieved via program command, or manual input into the saw control.
Speed Sawing Capabilities
Peddinghaus’ patented speed sawing technology provides fabricators with a competitive edge in just 5 simple steps
Speed Sawing Capabilities
Peddinghaus’ patented speed sawing technology provides fabricators with a competitive edge in just 5 simple steps, eliminating inefficiencies caused by old fashioned sawing technology.
Rapid advance blade approach
Automatic material sensing
Automatic cutting speed transition
Feed compensation during the cut
End of cut sensing and automatic retract
Each of these steps make cutting more productive, and allow for higher production efficiencies.
Rapid Advance Blade Approach
Peddinghaus’ rapid advance technology maximizes efficiency even before the cut begins
Rapid Advance Blade Approach
Peddinghaus’ rapid advance technology maximizes efficiency even before the cut begins.
Peddinghaus Band Saws are designed to approach material at a rapid speed far exceeding cutting feeds in this first step of the cutting process.
Automatic Material Sensing
The patented Peddinghaus material sensing probe finds the material before the blade meets its surface
Automatic Material Sensing
The patented Peddinghaus material sensing probe finds the material before the blade meets its surface. This mechanically communicates with the system to shift from rapid advance approach speeds and begin the cutting process.
Automatic Cutting Feed Adjustment
Once material is sensed by the Automatic Material Sensing probe the band saw will transfer instantaneously into cutting feeds and speeds
Automatic Cutting Feed Adjustment
Once material is sensed by the Automatic Material Sensing probe, the band saw will transfer instantaneously into cutting feeds and speeds. This feed is based on program command, and is fully adjustable by the operator, as desired, while the saw is in operation.
Using a ball screw feed, the 1100 DG provides the benefit of Automatic Feed compensation. When cutting through the web of beams, or hard spots in the material, a sensor will trigger instantly letting the band saw know whether the feed needs to go faster or slower – enhancing blade life and cut quality.
End of Cut Sensing and Automatic Retract
Upon completion of the cut, Peddinghaus band saws will sense the end of sawing operations and will automatically retract the blade
End of Cut Sensing and Automatic Retract
Upon completion of the cut, Peddinghaus band saws will sense the end of sawing operations and will automatically retract the blade to a ready position in preparation for the next profile to be processed.
Designed to Last
Proven to be the saw of choice for fabricators both large and small
Designed to Last
As with any other Peddinghaus machine the DG-1100 band saw is designed to last. Proven to be the saw of choice for fabricators both large and small, the DG-1100 band saw brings a new meaning to the word "reliable".
Twin Column Design
Cutting is facilitated by a rigid twin column design on the DG-1100 band saw
Twin Column Design
Cutting is facilitated by a rigid twin column design on the DG-1100 band saw. This robust construction eliminates vibration and is critical for cut quality and overall blade life.
Material Transport
Material transport methods are critical to preserve band saw longevity.
Material Transport
Material transport methods are critical to preserve band saw longevity. The lift and kneel system of Peddinghaus saws raise materials off the cutting surface for optimal material transport, eliminating dragging and potential cutting bed damage. This also maintains the saws ability to provide consistently square cuts over time.
Superior Clamping
Superior clamping is important to minimize harmful vibration that can cause out of square cuts, and inferior blade life
Superior Clamping
Superior clamping is important to minimize harmful vibration that can cause out of square cuts, and inferior blade life. The DG-1100 saw maintains paramount material clamping at all ranges of miter via its unique horizontal clamp design.
Blade Motor
The DG-1100 band saw relies upon a powerful 12 HP / 9 kW Blade Motor
Powerful Blade Motor
Faster cutting requires a robust and powerful blade motor. The DG-1100 band saw relies upon a powerful 12 HP / 9 kW Blade Motor. Because of this, the DG-1100 can utilize aggressive blades in order to remove more material simultaneously and provide faster / cleaner cuts.
MQL
Eliminate water based flood coolant costs by applying this eco-friendly, vegetable oil based blade lube directly to the cutting surface
Minimum Quantity Lubrication
The DG-1100 band saw utilizes the latest in Minimum Quantity Lubrication systems. Eliminate water based flood coolant costs by applying this eco-friendly, vegetable oil based blade lube directly to the cutting surface. Slash maintenance costs by eliminating coolant mess, disposal costs, and minimizing post production cleaning of sections before secondary operations.
Measurement
Peddinghaus band saws are capable of fully automatic cutting via program command
Measurement Options
In tandem with a drill or as a standalone system, Peddinghaus band saws are capable of fully automatic cutting via program command.
In Tandem with a Drill Line
The DG-1100 miter cut band saw is ideal for tandem installations with any of Peddinghaus’ automatic drilling systems
In Tandem with a Drill Line
The DG-1100 miter cut band saw is ideal for tandem installations with any of Peddinghaus’ automatic drilling systems. Its modest footprint combined with the ability to be placed close to the drill allow for a superior tandem installation.
As a Standalone System
The Peddinghaus Accumeasure allows for superior standalone measurement
As a Standalone System
The Peddinghaus Accumeasure allows for superior standalone measurement. This Roller Measurement system provides superior versatility and eliminates many of the inefficiencies associated with carriage measurement. Easily start conveyor outside of a building or stage materials one after another without any stop in production waiting for a carriage to be loaded.
Laser Line Reference
For scenarios where automatic cutting is inconvenient or unavailable operators can utilize an intuitive Laser Line reference guide to align cuts
Laser Line Reference
For scenarios where automatic cutting is inconvenient or unavailable operators can utilize an intuitive Laser Line reference guide to align cuts. This reference provides ease of use, regardless of the operating requirement.
Peddinghaus Welcomes Steel Day Guests
Peddinghaus Corporation was pleased to open its’ doors to the many visitors who chose to attend our corporate headquarters in Bradley, IL on Friday, September 18 in honor of “Steel Day”.
Posted On: 12/2/2008
Peddinghaus Visits International Industrial Forum 2008 ...
November 25th-28th marked the VII International Industrial Forum 2008 in Kiev, Ukraine. Fabricators from all over Europe converged on the International exhibition center for four days of innovation and cutting edge ideas. Center stage was Peddinghaus Corporation. Being the only machine tool manufact...
Posted On: 2/5/2008
SteelFab Exhibition in Sharjah, U.A.E.
The world of steel construction in the Middle East turned it’s eyes to Sharjah in the United Arab Emirates for the Steel Fab Exhibition in late January.
Standard Productivity
How do I Setup My Shop?
