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Watching:Miter Band Saw | 510-DGA | Peddinghaus
 
Channel: Machines
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Miter Band Saw | 510-DGA | Peddinghaus

Published 08/12/2020

To some, a miter band saw is just another step in production; a cutting device that merely separates pieces of steel. At Peddinghaus we recognize that every part of your production relies upon this machine to maintain efficiency. Whether they are placed in tandem with a drill line, a CNC layout marking machine or as a standalone sawing solution, these band saws are built for speed and durability.
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Peddinghaus machines are the world leaders in structural steel fabrication technology. Steel fabricators that own Peddinghaus machines uphold an advantage in the steel industry and have the ability to optimize tonnage capacity. Requiring only one operator to maintain processing while simultaneously loading and unloading material, the 510-DGA double miter band saw system is perfect for any size fabricator.

Automating saw operations instantly reduces overall processing time. The infeed of the 510-DGA is designed to maximize processing of entire programs. Simply load the material onto the infeed, and let the machine work. As the outfeed transfers finished parts to be removed by fork truck, this sawing system maintains a safe working environment for operators. Accuracy is achieved through top notch engineering. The saw itself is built on a twin column design. The machine frame stays rigid during all clamping and saw cutting. Precise cuts, every time.

Accuracy is further solidified with a ball screw positional feed and high definition laser line reference. Cut at a controlled and efficient pace as the chip conveyor carries steel chips and debris away from the cutting area. This impressive band saw has the functionality to tackle a shop’s hardest miters and bundle cuts all from the touch screen control. Process individual stock and bundles up to 27 inches wide and 20 inches tall. Miter cut up to 45 degrees right and 30 degrees left from datum. With the modular infeed, stock length has no limit. The infeed shuttle and clamping system guarantees an accurate cut, precise positioning and minimal scrap.

With the program selected, the saw system takes action. Material is advanced to the cutting area where the blade rapidly approaches at an attack angle of 3 degrees. Speed is adjusted prior to blade contact at the web with the powerful 7.5 horsepower motor. Saving time, money and keeping a smooth finish.

To improve blade life and keep saw cuts clean, the 510-DGA saw is outfitted with a minimum quantity lubrication system. The MQL system maintains an accurate amount of coolant which lengthens the blades lifespan and keeps the material clear of common coolant mess. Automatic blade retraction initiates once the cut is complete.

The smaller saws are 99 percent of the work we do. So what we've decided to do, is we have decided to split the saws in putting two rather than one. And the reason for that is we found or we thought at the time is that the saw was the bottleneck in the system. So what we decided to do was put two smaller saws in to bring down the cost of the operating or the cut. So splitting that process has certainly allowed us to be more efficient and upped our productivity if you like. Yeah, they've been great. It's crazy how hard we work the Peddinghaus machinery. I guess that comes back to the quality of those machines. Being so robust and so strong. You know they really can just continue and chug on and on and on.

The 510-DGA double miter band saw system allows for 1 operator who does not have to remain at the machine during sawing. On the opposite spectrum, other systems require operators to continuously monitor the progress of the cut or unnecessarily wait for the cuts to finish. The 510-DGA band saw system frees up the operator to run other ntelligent cnc systems like the Peddi XDM-630 or an Advantage-2 drill line.

No time wasted. No rework. Perfect saw cuts.

The success of the steel industry is Peddinghaus’ top priority. That is why our service and support is unmatched. Request a demo, quote, visit or call to learn more about the toughest steel fabrication machinery in the world.

This is Peddinghaus. And we are stronger than steel.

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